Ingenia-PS-W

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Ingenia P-SW

Automatic butt welding machine for plastic sheets

Ingenia P-SW is a fully automatic butt welding machine for plastic sheets of thickness 3-30 mm (optionally 60 mm). P-SW is the most technically advanced butt welding machine designed for intensive welding of plastic sheets according to DVS standards. Already in basic configuration, P-SW series are equipped with 2 clamping zones at each side of the table, aluminum clamping plates with anti – skid surface, service friendly single valve system, Siemens PLC with welding profiles and CNC table force control.

Consecutive steps of welding process are executed automatically and start with inputting info on material, sheet thickness and width. Parameters of each cycle may be anytime modified. Table forces during alignment / preheating and welding are evenly distributed by means of proportional valve.

Features

Available versions with 2000 mm, 3000 mm, 4000 mm and 5000 mm welding width

Automatically executed welding process according to predefined recipes (DVS guidelines)

CNC controlled process forces with proportional valve

2 welding zones at each side of the table - may be operated separately

Remote controller or Siemens touch screen

Heavy-duty, stress resistant frame

Milled surfaces of aluminum tables prevent from moving sheets

PE coated side arms

Aluminum pressure plates with anti-skid surface

Emergency limit switch

Cold start protection

Options:

LED illumination of welding zones

Long side arms with ball bearings

Engraved scale in surface of welding tables

Force measuring and regulation system

Foot pedal or remote controller for clamping

Acoustic signal

Pneumatic lever to rise sheets after welding

Adjustment for welding profiles and hollow sheets < 65 mm

Additional clamping zone (3 instead of 2) at each side of machine

Unit for angled welds 90° (L)

Unit for T-welds (only in combination with unit for angled welds 90°)

Sheet winding unit for automated production of cylindrical containers

Video:

	20.30 P-SW	30.30 P-SW	40.30 P-SW	50.30 P-SW	Unit
Length	3200	4200	5200	6200	mm
Width	1200	1200	1200	1200	mm
Height / Height of the working table	1200/900	1200/900	1200/900	1200/900	mm
Weight, approx.	1,6	2,4	2,9	3,6	t

Working range
Max. working width	2050	3050	4050	5050	mm
Material thickness	3-30	3-30	3-30	3-30	mm
Working bore height	47	47	47	47	mm
The minimum diameter of the cylinder	500	500	500	600	mm
Number of clamp zones per beam	2	2	2	2

Power
Electric	230/400 V 3/N/PE 50-60 Hz
Power	3	6	6	9	kW
Connector	16A	16A	16A	32A	CEE
Pneumatic	7	7	7	7	bar

Forces
Clamp at 7/10 bar	15 / 25	26 / 37	35 / 50	47 / 65	kN
Minimum pressure during welding	925	1375	1825	2725	N
Maximum pressure during welding	9225	13725	18225	22725	N

Heating unit
Heating strip	30 x 80 mm with teflon coating T_max=260^o				mm

	30.40 P-SW	40.40 P-SW	50.40 P-SW	Unit
Dimensions
Length	4200	5200	6200	mm
Width	1200	1200	1200	mm
Height/ height of the working table	1200/900	1200/900	1200/900	mm
Weight, approx.	2,6	3,2	3,9	t

Working range
Max. working width	3050	4050	5050	mm
Material thickness	3-40	4-40	4-40	mm
Working bore height	77	77	77	mm
The minimum diameter of the cylinder	600	600	600	mm
Number of clamp zones per beam	2	2	2

Power
Electric	230/400 V 3/N/PE 50-60 Hz
Power	6	6	9	kW
Connector	32A			CEE
Pneumatic	8-10	8-10	8-10	bar

Forces
Clamp at 7/10 bar	51 / 85	68 / 113	85 / 140	kN
Minimum pressure during welding	1830	2430	3030	N
Maximum pressure during welding	18300	24300	30300	N

Heating unit
Heating strip	30 x 80 mm with teflon coat T_max=260^o			mm

	30.50 P-SW	40.50 P-SW	50.50 P-SW	Unit
Dimensions
Length	4200	5200	6200	mm
Width	1200	1200	1200	mm
Height / Height of working table	1200/900	1200/900	1200/900	mm
Weight, approx.	2,6	3,2	4,2	t

Working range
Max. working width	3050	4050	5050	mm
Material thickness	4-50	4-50	4-50	mm
Working bore height	77	77	77	mm
The minimum diameter of the cylinder	600	600	700	mm
Number of clamp zones per beam	2	2	2

Power
Electric	230/400 V 3/N/PE 50-60 Hz
Power	6	6	9	kW
Connector	32A			CEE
Pneumatic	7	7	7	bar

Forces
Clamp at 7/10 bar	51 / 85	68 / 113	85 / 140	kN
Minimum welding forces	1830	2430	3030	N
Maximum pressure during welding	22857	30375	37950	N

Heating unit
Heating strip	30 x 80 mm with teflon coat T_max=260^o			mm

Nr kat.: 4123602 Kategoria: Butt welding machines for plastic sheets