Ingenia PS ECONO
Automatic butt welding machines for plastic sheets
Ingenia PS ECONO is automatic butt welding machine for plastic sheets of thickness 3 to 25 mm. Ingenia PS ECONO models distinguish themselves with highest level of reliability (single valve pneumatic system), simple and comfortable operations (remote control, preset welding programs, bulks with quick release etc.) and welding efficiency (CNC table force controller, Siemens PLC, close loop temperature regulation).
Welding process is executed automatically via. Siemens PLC. Parameters of consecutive steps of welding process (aligning / preheating, heating, welding, cooling) are preset (DVS guidelines) and can be anytime modified during the process. Timing of preheating and welding can be easily shortened or prolonged by pressing single button.
Features:
Available versions with 2000 mm, 3000 mm and 4000 mm welding width
Automatically executed welding process according to predefined recipes (DVS guidelines)
CNC controlled process forces with proportional valve
2 welding zones at each side of the table - may be operated separately
Remote controller or Siemens touch screen
Heavy-duty, stress resistant frame
3 digital timers for preset and current values
Milled surfaces of aluminum tables prevent from moving sheets
PE coated side arms
Aluminum pressure plates
Emergency limit switch
Cold start protection
Options:
LED illumination of welding zones
Long side arms with ball bearings
Engraved scale in surface of welding tables
Acoustic signal
Foot pedal or remote controller for clamping
USB port for exporting protocols (DVS 2207-11)
Acoustic signal
Pneumatic lever to rise sheets after welding
Adjustment for welding profiles and hollow sheets < 65 mm
Transport rollers
Additional clamping zone (3 instead of 2) at each side of machine
Force measuring and regulation system
Unit for angled welds 90° (L)
Unit for T-welds (only in combination with unit for angled welds 90°)
20.25 PS eco | 30.25 PS eco | 40.25 PS eco | Unit | |
---|---|---|---|---|
Length | 3200 | 4200 | 5200 | mm |
Width | 1200 | 1200 | 1200 | mm |
Height / working table height | 1200/900 | 1200/900 | 1200/900 | mm |
Weight, approx. | 1,6 | 2,5 | 3,2 | t |
Working range | ||||
Max. Working Width | 2050 | 3050 | 4050 | mm |
Material thickness | 3-25 | 3-25 | 3-25 | mm |
Working bore height | 27 | 27 | 27 | mm |
The minimum diameter of the cylinder | 500 | 550 | 550 | mm |
Number of clamp zones per beam | 1 | 2 | 2 | |
Power | ||||
Electric | 50-60 Hz | |||
Power | 3 | 4 | 7 | kW |
Connector | CEE16/400V | CEE16/400V | CEE16/400V | A |
Pneumatic | 7 | 7 | 7 | bar |
Forces | ||||
Clamp with a force of 7/10 bar | 11 / 16 | 16 / 23 | 21 / 30 | kN |
Minimum pressure during welding | 550 | 650 | 750 | N |
Maximum pressure during welding | 7500 | 11250 | 15000 | N |
Heating unit | ||||
Heating strip | 30 x 80 mm z płaszczem teflonowym Tmax=260o | mm |